Batch Type Tempering Furnace

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Batch Type Tempering Furnace Specification

Rating
Industrial grade

Feature
PLC controlled, uniform heating, low energy consumption, automated batch loading

Glass Size
Upto 2500 mm x 4200 mm

Condition
New

Usage
Glass tempering and strengthening

Voltage
380V/440V (three phase)

Size
Customizable based on requirement (standard sizes available)

Dimensions
Variable as per batch chamber size (e.g. 8000 mm x 3200 mm x 2700 mm)

Weight
3500 kg (approx., varies with size)

Application
Tempered safety glass production

Fuel Type
Electric

Capacity
500 kg to 2500 kg per batch

About Batch Type Tempering Furnace

With the aid of our knowledgeable professionals, we are able to manufacture, supply and export Batch Type Tempering Furnace. This furnace is used extensively in order to temper, solution treating, aging, annealing & normalizing applications various applications. Our offered equipment is engineered by our professionals with the aid of high-end technology and latest machines using premium raw components which are obtained from the authentic vendors of the market. This Batch Type Tempering Furnace is available with us in various specifications as per the variegated needs of our customers. This is also quality tested by our quality analysts in order to deliver error free consignment at our customer specified place.

Features:

Stout construction
Seamless finish
Corrosion resistance
Low maintenance

Advanced PLC & HMI Touchscreen Control

Benefit from sophisticated process monitoring with the integrated PLC and HMI touchscreen system. Operators gain full control over temperature profiles and batch operations, achieving uniform heating throughout each process. The intuitive interface simplifies adjustments, helping minimize errors and delivering consistent results every cycle.

Precision Temperature and Size Customization

With precise temperature control up to 700C and compatibility with glass thicknesses between 4 mm and 19 mm, this furnace accommodates a wide range of applications. Available in customizable sizes and capacities, it adapts to your production requirements, enhancing flexibility while maintaining industrial reliability.

Safety and Energy Efficiency

The furnace incorporates vital safety features such as emergency shutdown and advanced thermal protection. High-grade ceramic fiber insulation reduces energy loss, contributing to low operating costs. Motorized doors and automated loading further streamline operations, enhancing operator safety and boosting productivity.

FAQs of Batch Type Tempering Furnace:

Q: How does the PLC and HMI touchscreen system improve process control in this tempering furnace?

A: The integrated PLC and HMI touchscreen provide precise control over all process parameters, including temperature, timing, and batch monitoring. Operators can easily adjust settings, visualize process data in real time, and respond promptly to alerts, ensuring optimal results and enhanced safety.

Q: What types of glass can be processed in this furnace, and what thickness range is supported?

A: This furnace is designed for tempering and strengthening flat glass with thicknesses ranging from 4 mm to 19 mm. It is suitable for standard, architectural, and safety glass production, accommodating various sizes and applications.

Q: When should the emergency shutdown or thermal protection features be used?

A: Emergency shutdown and thermal protection features automatically activate if abnormal conditions such as over-temperature or equipment malfunction occur. These systems safeguard both the furnace and operator, minimizing risk and preventing thermal damage.

Q: Where can this batch tempering furnace be installed, and is it suited for industrial environments?

A: Designed for industrial use, the furnace is suitable for glass manufacturing facilities, processing plants, and custom fabrication workshops. It is built to withstand rigorous daily operation with robust safety and control systems.

Q: What is the typical process for tempering glass using this furnace?

A: The process involves loading glass onto the batch tray, which is then moved into the heating chamber. The PLC controls the heating cycle to raise the glass to the required temperature, followed by rapid cooling (quenching). The result is tempered safety glass with improved strength and durability.

Q: How does ceramic fiber insulation benefit furnace operation?

A: High-grade ceramic fiber insulation enhances thermal efficiency by minimizing heat loss, resulting in uniform heating and lower energy consumption. This contributes to consistent batch quality while reducing operational costs.

Q: What are the main advantages for users of this tempering furnace?

A: Users benefit from precise process control, uniform heating, customizable batch sizes, and robust safety systems. The automated features streamline operations, improve energy efficiency, and ensure consistent production of high-quality tempered glass.

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Our Other Offices

Unit-I

115-A, Phase-5, Udyog Vihar,
Gurgaon Haryana, India
Phone: +91-124-2347678

Bhiwadi Plant Address:

Unit-II

H-536, Phase I,
RIICO Industrial Area, Bhiwadi (Raj)
Phone: 09810162606