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Rollover Type Decoring Machine

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Rollover Type Decoring Machine Specification

Temperature Range
Ambient to 60C

Frequency
50/60 Hz

Production Capacity
1500 units/month

Driven Type
Electric Motor

Automation Grade
Automatic

Usage & Applications
Removal of sand cores from castings in foundry industries

Installation Guideline
Provided with machine manual and on-site support

Accessories
Standard Tool Kit, Safety Guards, User Manual

Motor Power
7.5 HP

Model No
RD-MACH2024

Efficiency (%)
>98%

Speed
Adjustable up to 1800 RPM

Type
Rollover Type Decoring Machine

Material
High-grade Mild Steel and Alloy Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric Motor Drive

Voltage
415 V AC, 3 Phase, 50/60 Hz

Power
5 kW

Weight (kg)
2200 kg (approx.)

Dimension (L*W*H)
3400 mm 1850 mm 1750 mm

Color
Industrial Blue & Silver

Capacity
Up to 60 cores/hour

Features
Robust Construction, Low Maintenance, High Efficiency, Safe Operation, User-friendly Interface

Power Consumption
4.8 kWh

Machine Type
Automatic Decoring Machine

Surface Finish
Powder Coated

Noise Level
Below 75 dB

Maintenance
Easy access for servicing and cleaning

Safety System
Integrated Emergency Stop, Overload Protection

Operating Method
Foot Pedal and Touch Panel

Environmental Compliance
Meets Industrial Safety & Emission Standards

Replacement Parts Availability
Available through manufacturer

Frame Structure
Heavy-duty Welded Steel Frame

Lubrication System
Automated Centralized Lubrication

Core Compatibility
Suitable for different core sizes (customizable)

About Rollover Type Decoring Machine

Key Features

Roll Over while Hammering.
Perfect solution for big heavy castings.
Settable halts at multiple angles of rotation.
Color Touch screen for settings.
Hammering pressure adjustable on HMI.
Sand Conveying available
Hassle free, convenient and accurate.

The Roll over type decoring machine is the first of its kind in India. This machine is specially designed to handle big size castings and handle its core sand breaking. The machine is fully automatic.

Once the casting enters inside the sound proof chamber, the hammering starts along with rollover of the casting. The rollover of the casting further helps in removal of the broken lumps. The rollover is held for settable time and angles to ensure hammering at critical angles. The decored sand is conveyed out through a belt conveyor. Complete process is hassle free, convenient and accurate.

Advanced Decoring Performance

Designed to streamline the removal of sand cores from casting components, the Rollover Type Decoring Machine is engineered to boost productivity in foundry operations. Its robust construction ensures durability while its automated systems maintain consistent, high-efficiency output. With adjustable speed and compatibility for different core sizes, users can handle diverse production requirements with ease.

Safety and Environmental Compliance

Equipped with integrated emergency stop, overload protection, and comprehensive safety guards, this machine prioritizes operator protection. Meeting stringent industrial safety and emission standards, it provides a safe working environment. The automated lubrication system and easy-access design further guarantee a lower risk of malfunction and easier maintenance.

User-Friendly Operation and Maintenance

Operated via a responsive touch panel and foot pedal, the machine guarantees convenient control for operators. Its automated features minimize the need for manual intervention, while the easy-access design allows prompt servicing and cleaning. Accessories, installation guidelines, and support are included to ensure smooth operation from day one.

FAQ's of Rollover Type Decoring Machine:

Q: How does the Rollover Type Decoring Machine ensure safe operation?

A: The machine features an integrated emergency stop, overload protection, and comprehensive safety guards to protect operators. It also meets industrial safety and emission standards, ensuring a secure and compliant work environment.

Q: What types of cores can this decoring machine handle?

A: The RD-MACH2024 is compatible with core inserts of various sizes, and customization is available to accommodate specific requirements. This makes it highly versatile for different foundry applications.

Q: When should routine maintenance be performed on the machine?

A: Maintenance intervals depend on usage; however, the machine's easy-access design and automated centralized lubrication system simplify routine servicing. The manufacturer's manual provides detailed maintenance guidelines to optimize performance and longevity.

Q: Where can I obtain replacement parts for this machine?

A: Replacement parts are readily available through the manufacturer, ensuring quick turnaround for repairs or upgrades to minimize downtime.

Q: What are the benefits of using an automatic, PLC-controlled decoring machine?

A: Automatic, PLC-based control significantly enhances operational efficiency, consistency, and reliability. It also reduces manual labor, offers precise adjustment of machine settings, and improves overall safety and productivity.

Q: How is the decoring process operated and controlled?

A: The process is managed via a combination of foot pedal actuation and a user-friendly touch panel interface. Operators can adjust machine parameters and monitor performance seamlessly through the PLC-based control system.

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Decoring Machine

Speed : Adjustable

Weight (kg) : 650 kg

Type : Decoring Machine

Control System : PLC Control

Automatic Grade : Automatic

Source : Manufacturer

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